Static mixing vacuum pressure pouring equipment
Main features of static mixing vacuum pressure casting equipment
1. Advanced static mixing system
The use of advanced static mixing technology, high pressure metering pump pusher, static mixer for mixing, pushing, static mixing, automatic pouring casting process automation; continuous operation, the mixing of the components is very small, the viscosity of the mixed low, while mixing water, wet permeability, excellent casting the product quality is guaranteed C; mixing and pouring process automation control, eliminate operator misoperation; mixed residual material amount is very small, effectively reduce the material loss and maximum protect the environment;
2. Automatic pouring distribution system
The automatic pouring valve, each pouring ports are respectively connected with the corresponding mold interface, touch screen control, can automatically control the pouring quantity of each mold through the metering pump, pouring quantity of each batch in the computer record, convenient query and tracking;
3. Perfect vacuum system.
All materials, equipment in the production process of the ingredients, feeding and pouring are carried out in the vacuum, effectively remove moisture and other impurities gas, ensure the products meet the requirements of insulation pouring.
4. Reliable metering system
For static mixing pouring equipment, the metering pump made of super-hard and wear-resistant material is used for metering, and the operation is reliable. The dynamic metering accuracy can be guaranteed to be less than 1% and the service life can be more than 1 million times. Achieve accurate material preparation control.
5. Advanced and safe heating technology.
Heat conduction oil is used as heat transfer medium in mixing tank for degassing treatment, which has the advantages of safety, reliability, high precision of temperature control, good uniformity of temperature and no local overheating.
The pouring tank with the pouring mold is heated by high reliability electric heating element, which has the advantages of energy saving, simplicity, reliability and beauty.
6. Advanced and reliable measurement and control system
The main control system adopts computer control technology, and the key process and the procedure easily misoperated manually adopt computer interlocking control technology. Process modification, process curve recording and process parameter adjustment can be easily realized by computer. The metering control and vacuum control of the whole set of equipment can be set automatically. The overall performance of the measurement and control system has reached the international advanced level.
7, a variety of measures to ensure the safety and reliability of equipment.
From the source of design, we should strengthen the quality consciousness, and the selection and matching are all original brand products.
Each unit system is designed according to modular design, and the assembly tests are qualified before leaving factory.
The important systems, such as metering, vacuum and electronic control, are simulated and operated according to the actual working conditions of users to further enhance the adaptability of the system.
The vacuum system, heating system and pressure tank with safety requirements are all equipped with reasonable safety interlocking measures, which shall be manufactured, installed and inspected in strict accordance with the requirements of relevant state departments.
Flow chart of static mixing automatic vacuum pressure pouring equipment: