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High Effective Static Mixing Vacuum Casting Plant For The Dry Type Transformers

Min.Order Quantity: 1 Set/Sets High Effective Static Mixing Vacuum Casting Plant For The Dry Type Transformers

Supply Ability: 2 Set/Sets per Month High Effective Static Mixing Vacuum Casting Plant For The Dry Type Transformers

Payment Terms: L/C,T/T,


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    GH-SC series Static Mixing Vacuum Casting Plant is mainly applied for casting of dry type transformer, dry type bushing, disc insulator, CT/PT, HV switch insulator and other electrical products.

 It is applicable for electrical products with filler or without filler.

   It goes for degassing, mixing, casting of high polymer materials under vacuum, Such as bis-phenol A epoxy resin, outdoor epoxy resin and polyurethane.

   It is applies to manual packing mixing materials by customer itself and bi-component premixed packing, The viscosity ranges from 10-20000kp.

   It is accessible for operators for its modular assembly ,convenient erection ,easy operation and high level of automation .

   Various vacuum casting plants with a static mixing type focus are customized as your request .

1 . Advanced static mixing system

▲ Advanced static mixing technology

▲ Strong pushing force of metering pump

▲ Continuous mixing of static mixer

▲ Automatic and Continuous process in material pushing , static mixing and casting .

▲ Small amount of mixture used for mixing

▲ Low viscosity of mixed material

▲ Mix and cast at one time

▲ Guaranteed quality of product's soaking nature

▲ Automatic realization to prevent misoperation

▲ Little residue for least material consumption and best environment protection

 2 . Smart distribution system for casting

▲ Valve for automatic casting is used with each mold connected by a nozzle

▲ Touch screen for control

▲ Metering pump for automatic control of each mold's casting quantity

▲ PC record of casting quantity for further reference

 3 . Perfect vacuum system

   In production all steps of materials preparation ,distribution ,feeding and casting are finished under vacuum to remove water and gas purity in job and ensure a satisfied insulation level .

 4 , Reliable metering system

   For static mixing vacuum casting plant

▲ A reliable metering pump made of super hard wear-resistant material

▲ Dynamic metering accuracy within 1%

▲ Service life over 1 billion times

   For other types of casting plant

▲ High precision electronic weighing system or flow meter and imported feeding pump used for precise material preparation

 

5 . Advanced safe heating technology

   The mixing chamber for degassing uses thermal oil as heating medium , This kind of heating is safe , reliable ,precision and even in temperature control without partial over-heat .The casting chamber set for molds gets heated through electrical heating elements , this kind of heating is energy-saving ,easy, reliable ,and elegant .

6 , Advance reliable control system

    The main control system is a PC controlled one ,All key technological processes are protected from a likely misoperation by a PC interlocking device . It is easy to shift technological process,record curve ,and revise parameter on the PC . The metering and vacuum system is set for an automatic control with world class overall performance .

7 , Various measures to ensure safety and reliability

   Stress more on quality from the very beginning of design with all components selected of famous brand .

   The plant is designed in modules and assembled and tested before delivery .

   Systems on metering ,vacuum and control are tested in a simulated working environment to further improve system adaptability .

Each vacuum system , heating system and other safety -sensitive pressure chambers have an interlocking device and are strictly manufactured , assembled and tested in line with relevant national norms .

 


Dimensions 
mm


Ultimate vacuum


Leakage rate 
Pa.L/S


Operating

pressure


Metering mode


Mixing mode


Casting mode

Ф1800×2000

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф2000×2200

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф2200×2400

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф2400×3000

≤50Pa
 (unload)

≤100

≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф2500×3500

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф3000×3500

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф3200×3500

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

Ф3200×4000

≤50Pa
 (unload)

≤100


≤0.4 MPa or none


Auto-metering by metering pump


Static mixing


Auto-control by computer

 

 

 

 

 

 

 

 

 

 

 

 


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